Cement Plant in Jamaica with Dura-Coat® Rubber-Flex 900
Application Report Raw limestone conveyor was suffering from extreme abrasion during operation. Large chunks of limestone would fall and rip pieces of the conveyor off. Dura-Coat® Rubber Flex 900 was used to repair damaged areas. Dura-Coat® Rubber Flex 900 is a quick repair quick coating designed mainly for conveyor repair. Its malleability, impact resistance, and […]
Water Treatment in Colombia with Dura-Coat® Metal 400
Application Report Pumps and Plumbing of a water treatment plant repaired and coated with Dura-Coat® Metal 400. This water treatment plant was suffering from corrosion and wear on their pumps and plumbing. We used Dura-Coat® Metal 400 (Has FDA* certification as safe to work with food and water) to coat every pump/pipe in the treatment […]
Hydroelectric Power Plant in Colombia with Dura-Coat® Abrasion Fast 356
Application Report Francis turbine losing effectiveness from day to day wear and tear. Turbines were very damaged and lost metal thickness in areas of high abrasion. Turbines were repaired with Dura-Coat® Abrasion Fast 356 and has been continuously working for 1440hrs with minimal wear to the product. Expectations are that the turbines will work another […]
Vegetable Oil Plant in Dominican Republic with Dura-Coat® Metal 400
Application Report Soy oil storage tanks needed to be coated in order to prevent contamination of product and corrosion of the tanks. The main function of the product during this repair is to introduce a protective barrier between the vegetable oil and the tank walls. This not only requires a material that wont contaminate the […]
Gold and Copper Mining in Brazil with Dura-Coat® Metal 400
Application Report Flotation cells coated with Dura-Coat® Metal 400. Surface prepared with abrasive blasting and coated using rollers. Aggressive chemicals and abrasion demanded a ceramic reinforced epoxy coating for protection of the metallic substrate of the cells. High adhesion and flexibility are also a must in this application. Dura-Coat® Metal 400 combines all these important […]
Mining in Zambia with Dura-Coat® Abrasion Fast 356
Application Report Mining site with short life of wear resistant compound was looking for a long lasting solution. Products tried in the application had poor adhesion and fast wear out, lasting maximum 30 days. Last product used was Nordbak® with same performance of short life up to 30 days. On day of application: Comments were […]
High pressure centrifuge pumps in Brazil with Dura-Coat® Metal 400 / Abrasion Fast 356
Application Report High pressure centrifuge pumps losing effectiveness from day to day wear and tear. Pumps were losing thickness in key areas. Many of these repairs use Dura-Coat® Abrasion Fast 356 to rebuild lost thickness and protect from severe abrasion. Dura-Coat® Metal 400 can be either used in conjunction with 356 to provide a smooth […]
Alumina Refinery in USA with Dura-Coat® Chemical 200HT
Application Report Alumina precipitators had it’s seams coated to protect against caustic stress cracking. The main function of the product during this repair is to introduce a temperature and chemical resistant barrier between the caustics and seams. Dura-Coat® Chemical 200HT has extremely high temperature and caustic resistance, and was quickly applied by roll. Images:
Cement Plant in Jamaica with Dura-Coat® Chemical 200HT
Application Report Filter Baghouse needed a chemical and temperature resistant coating to protect it from the sulfuric acid that was produced together with the cement powder. Dura-Coat® Chemical 200HT was applied in both chambers of 2 baghouses. The whole surface was abrasion blasted to near white metal standard, coated, and then heat treated. This was […]
Power Plant in Colombia with Dura-Coat® Rebuild Fast 151
Application Report Equipment Axle was suffering from extreme abrasion. Dura-Coat® Rebuild Fast 151 was used to rebuild the lost thickness. Dura-Coat® Rebuild Fast 151 is a quick curing, high abrasion resistant, and slight chemical resistant coating. This makes it perfect to rebuild lost thickness is equipment. The 151’s good adhesion and high malleability made it […]