Abrasion Fast 356 HT

technical data sheet

DESCRIPTION AND RECOMMENDED USES: 100% solids, Dura-Coat Abrasion Fast 356HT is a solvent free, FAST CURING, high functionality Novolac Epoxy ceramic filled coating designed particularly as a protective coating for metals in highly aggressive environments, high temperature up to 280°C. It is especially high wear abrasion and strong impact resistant. Excellent in a wide array of caustics and acids. Dura-Coat Abrasion Fast 356HT can be easily applied by squeege or putty knife up to 1000 mils without slump.

  • It can be applied up to 1000 mils without slump
  • Suitable for any substrate, steel, bronze, aluminum, concrete
  • Suitable for corrosion and abrasion protection
  • Designed for rebuilding worn parts

 

Application areas

Packages

Technical data

Maximum Temperature (Dependent on service)Wet Service | Dry Service70°C | 93°C158°F | 200°F
Chemical ResistanceWater | Alkalis | Inorganic Acids | Organic Acids | Organic SolventsExcellent | Excellent | Excellent | Excellent | Excellent
Solids by Volume 100%
ViscosityPaste
Mixed Density2.0
Shore D Durometer Hardness(ASTM D 2240)84
Pot life25 MIN / KG at 72ºF
Vertical SAG Resistance at 21°C (70°F) and 12.7 mm (500mils)No sag
Coverage for 10Kg kit8.6sf @240mils0.8m2 @6mm
Mix Ratio2:1 by weightBase: Activator
ColorGrey as standard. Blue and Red optional. Other colors contact the manufacture
Shelf life (unopened containers)3 years at 55-95ºF (13-35ºC)

Application sheet

Surface Preparation
Proper surface preparation is critical to the long-term performance of this product. The exact requirements for surface preparation vary with the severity of the application, expected service life, and the initial substrate conditions. All sharp edges and welds shall be ground smooth or to a 3 mm (120 mil) radius before abrasive blasting. Optimum preparation will provide a surface thoroughly cleaned of all contaminants and roughened to an angular profile between 75-125 μm (3-5 mil). This is normally achieved by initial cleaning and degreasing and then abrasive blasting to a cleanliness of White Metal (SSPC-SP10) or Near White Metal, followed by removal of residual abrasive blast residues from the surface to be coated.

Mixing
Thoroughly mix Activator into Base with mixing stick or drill with low speed mixing blade scraping sides and bottom of container or mixing board. Mix by Weight 2-parts Base to 1-part Activator. Mix thoroughly to produce an even colored and streak-free material. THINNING: Never thin.

Application
Use heavy plastic squeegee or putty knife to apply a 6mm minimum thickness. Work material into profile of substrate to achieve maximum adhesive and to remove any entrapped air. Contour to correct form with putty knife or plastic applicator. If mold or form is used be sure to coat its surface with a release agent to prevent adhesion of the material.

Application Temperature:
Keep between 55 to 95ºF (17 to 35ºC). Substrate: keep between 45 to 105ºF (7 to 40ºC). the difference in temperature of the substrate and the material should never exceed 10ºF, 5ºC. Substrate shall be a minimum of 5ºF (3ºC) above dew point. Do not apply if relative humidity exceeds 90%. If necessary, heat the metal prior to surface preparation using electric heater or heat lamp. Never use gas, oil, or kerosene heaters as they will leave a greasy residue on metal surface. For best results keep all material in warm area overnight (75ºF+) for ease of mixing.

Curing schedule

16°C (60°F)25°C (77°F)32°C (90°F)
Tack Free45 mins30 mins20 mins
Light Load1 hour45 mins30 mins
Overcoat End1 hour45 mins30 mins
Full Load1.5 hours1 hour45 mins
Full Chemical4 hours3 hours2 hours

Clean Up
Tools must be immediately cleaned after usage by using industrial alkaline detergent.

Safety
Before using any products, review the appropriate Safety Data Sheet (SDS) or Safety Sheet for your area. Follow standard confined space entry and work procedures, if appropriate.

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