Dura-Coat 506 F

technical data sheet

DESCRIPTION AND RECOMMENDED USES: Dura-Coat 506 F is a specially developed adhesive for bonding ceramic tiles. It is a fast-curing, 100% solids compound, filled with silica and reinforced with a special matrix of aramid fibers, providing excellent resistance to abrasion and impact. It also offers good chemical resistance in the presence of acids and caustic substances. Application is practical and can be done using a trowel, spatula, or manually with latex gloves.

• Perfect for quick repairs
• Extreme adhesion on steel, bronze, aluminum, and concrete
• Protecon against corrosion and abrasion

Application areas

Packages

Technical data

Maximum Temperature (Dependent on service)Wet Service | Dry Service70°C | 93°C158°F | 200°F
Chemical Resistance(ASTM D 790)514 kg/cm² (50.3 MPa) 7,300 psi
Flexural Strengh(ASTM D 4541)257 kg/cm² (25.2 MPa) 3,650 psi
Tensile Strength(ASTM D 638)236 kg/cm² (23.1 MPa)3,350 psi
Shore D Durometer Hardness(ASTM D 2240)84
Pot life25 MIN / KG at 72ºF
Vercal SAG Resistance at 21°C (70°F) and 6mm (240mils)No sag
Coverage for 20Kg kit36sf @120mils3.33m² @3mm
Mix Ratio2:1 by weightBase: Activator
ColorGray
Shelf life (unopened containers)3 years at 55-95ºF (13-35ºC)

Application sheet

Surface Preparation
Proper surface preparation is essential for the long-term performance of this product. The exact requirements for surface preparation vary depending on the severity of the application, the expected service life, and the initial condition of the substrate. All sharp edges and welds should be rounded to a 3 mm (120 mil) radius using a grinding disc. Ideal preparation will provide a thoroughly clean surface, free of contaminants, with an angular roughness profile between 75–125 µm (3–5 mil). This is typically achieved through initial degreasing followed by abrasive blasting to a near-white metal finish, or by mechanical preparation.

Mixing
Thoroughly mix the activator into the base using a mixing stick, scraping the sides and boom of the container. Mix at a weight ratio of 2 parts Base to 1 part Activator. Stir thoroughly until a uniform, streak-free material is achieved. Never add solvent. 

Application
Use heavy plastic spatula or a putty knife to apply a 1mm minimum thickness. Work the material into profile of substrate to ensure maximum adhesion and eliminate any trapped air. Shape the correct contour using the putty knife or plastic applicator. If using a mold or form, make sure to coat its surface with a release agent to prevent the material from sticking.

Application Temperature:
Keep between 55 to 95ºF (17 to 35ºC). Substrate: keep between 45 to 105ºF (7 to 40ºC). the difference in temperature of the substrate and the material should never exceed 10ºF, 5ºC. Substrate shall be a minimum of 5ºF (3ºC) above dew point. Do not apply if relative humidity exceeds 90%. If necessary, heat the metal prior to surface preparation using electric heater or heat lamp. Never use gas, oil, or kerosene heaters as they will leave a greasy residue on metal surface. For best results keep all material in warm area overnight (75ºF+) for ease of mixing.

Curing schedule

16°C (60°F)25°C (77°F)32°C (90°F)
Tack Free45 min30 min20 min
Light Load1 hour45 min30 min
Overcoat End1 hour45 min30 min
Full Load1.5 hours1 hour45 min
Full Chemical4 hours3 hours2 hours

Clean Up
Tools must be immediately cleaned after usage by using industrial alkaline detergent.

Safety
Before using any products, review the appropriate Safety Data Sheet (SDS) or Safety Sheet for your area. Follow standard confined space entry and work procedures, if appropriate.

download pdf

download sds