DESCRIPTION AND RECOMMENDED USES: 100% solids, Dura-Coat Super Grout 811 is a three-component epoxy coating with quartz (SiO2) reinforcement that cures quickly at room temperature. This product is particularly designed for rebuilding equipment bases, securing heavy equipment, and protecting concrete from strong chemicals and heavy traffic service. Dura-Coat Super Grout 811 is easy to apply, does not run and has high chemical and mechanical resistance.
| Maximum Temperature (Dependent on service) | Wet Service | Dry Service | 90°C | 160°C | 194°F | 320°F |
|---|---|---|---|
| Chemical Resistance | Water | Alkalis | Inorganic Acids | Organic Acids | Organic Solvents | Excellent | Excellent | Good | Good | Good | |
| Solids by Volume | 100% | ||
| Thermal compatibility in concrete | (ASTM C 884) | Pass | |
| Pot life | 25 MIN/KG at 72ºF | ||
| Vertical SAG Resistance at 21°C (70°F) and 6mm (240mils) | Non-sag (with Krete-Seal 800 as primer) | ||
| Coverage for 15Kg kit | 14sf @240mils per kit | 1.3m2 @6mm per kit | |
| Mix Ratio Liquid | 2.5:1 by weight | Base: Activator | |
| Mix Ratio Mortar | 1:5 by weight | Resin Mix: Quartz Sand | |
| Color | Gray as standard and red optional | ||
| Shelf Life (unopened containers) | 3 years at 55-95ºF (13-35ºC) | ||
Surface Preparation
Proper surface preparation is extremely important to the long-term performance of Dura-Coat Super Grout 811. The prepared concrete surface must be structurally sound, free from all types of contaminants and rough to an >ICRI CSP 3 profile (similar #60 grit sandpaper). If used with Dura-Coat Krete-Seal Fast 820, the surface can be damp, but not wet, i.e. no standing water. If there is no vapor barrier, check for vapor transmission.
Surface Cleaning & Profiling Methods
Hydroblasting Scarifying
Steel Shot-Blasting Dry Abrasive Blasting
Mixing
For ease of mixing and application, all material temperatures should be between 70°-90°F (21°-32°C) prior to mixing. Dura-Coat Super Grout 811 should be applied shortly after applying Krete-Seal Fast 820 primer. The primer should be tacky/adherent before applying Dura-Coat Super Grout 811; otherwise, the area must be resurfaced. This is ideal within 2 hours of application depending on environmental conditions. Pre-mix the Base to disperse the pigment well. Then thoroughly mix base and activator in a suitable bucket using a low speed mixer. Then transfer the mixed resins to an epoxy mortar mixer containing one bag of Quartz and gradually add the remaining bags. Total mixing time should be a minimum of 3 minutes or until evenly mixed.
Application
Dura-Coat Super Grout 811 can be spread over the floor surface using rigid guides or bars, not exceeding 1.2 m (3.93 ft) wide.
Apply with a thickness of at least 6 mm (240 mil) and finish the surface using steel spatulas.
IMPORTANT: During application, press Dura-Coat Super Grout 811 firmly into the substrate to promote contact with the primer and ensure complete compaction. Finish the surface with a trowel until you obtain a uniform and smooth surface texture.
| 16°C (60°F) | 25°C (77°F) | 32°C (90°F) | |
|---|---|---|---|
| Tack Free | 1 hour | 45 mins. | 30 mins. |
| Light Load | 3 hours | 2 hours | 1 hour |
| Overcoat End | 3 hours | 2 hours | 1 hour |
| Full Load | 6 hours | 4 hours | 3 hours |
| Full Chemical | 12 hours | 8 hours | 6 hours |
Clean Up
Tools must be immediately cleaned after usage by using industrial alkaline detergent.
Safety
Before using any products, review the appropriate Safety Data Sheet (SDS) or Safety Sheet for your area. Follow standard confined space entry and work procedures, if appropriate.