Dura-Coat OX

technical data sheet

DESCRIPTION AND RECOMMENDED USES: Dura-Coat OX is a 100% solids epoxy coating that incorporates nanotechnology to encapsulate iron oxide and contains
corrosion inhibitors. This innovatve formulaton allows for direct application over metal surfaces with active
corrosion, requiring only mechanical cleaning to St2 grade. It offers excellent chemical resistance in environments with
the presence of caustics and acids. It is easy to apply using a brush, roller, or airless spray equipment.

  • Can be applied up to 350 microns without
    sagging
  • Suitable for any substrate, including steel,
    bronze, aluminum, and concrete
  • Ideal for protection against corrosion and
    chemical attack
  •  

 

Application areas

Packages

Technical data

Maximum Temperature (Dependent on service)Wet Service | Dry Service120°C | 200°C248°F | 392°F
Chemical ResistanceWater | Alkalis | Inorganic Acids | Organic Acids | Organic SolventsExcellent | Excellent | Good | Good | Good
Solids by Volume100%
Mixed Density1.25
Shore D Durometer Hardness(ASTM D 2240)84
Pot life40 MIN / KG at 72ºF
Vertical SAG Resistance at 21°C (70°F) and 00.350 mm (25mils)No sag
Coverage for 2 Gl kit230sf@14mils21.4m²@0.35mm
Mix Ratio2:1 by weightBase: Activator
ColorGrey or white as standard. Other colors contact the manufacture.
Shelf life (unopened containers)3 years at 55-95ºF (13-35ºC)

Application sheet

Surface Preparation
Proper surface preparation is critical to the long-term performance of this product. The exact requirements for surface preparation vary with the severity of the application, expected service life, and the initial substrate conditions. Minimum preparation is mechanical preparation St2/St3. Optimum preparation will provide a surface thoroughly cleaned of all contaminants and roughened to an angular profile between 75-125 μm (3-5 mil). This is normally achieved by initial cleaning and degreasing and then abrasive blasting to a cleanliness of Near White Metal (Sa.21/2), followed by removal of residual abrasive blast residues from the surface to be coated.

Mixing
Thoroughly mix Activator into Base with mixing stick or drill with low-speed mixing blade scraping sides and bottom of container or mixing board. Mix by Weight 2-parts Base to 1-part Activator. Mix thoroughly to produce an even colored and streak-free material. THINNING: Never thin.

Application
Brush: medium to stiff bristle of sufficient quality that bristles do not pull out and stick in coating (epoxy glued bristles are best). Trim or tape to <1” nap.
Roller: use good quality 1/8” nap.

Application Temperature: Keep between 55 to 95ºF (17 to 35ºC). Substrate: keep between 45 to 105ºF (7 to 40ºC). the difference in temperature of the substrate and the material should never exceed 10oF, 5ºC. Substrate shall be a minimum of 5ºF (3ºC) above dew point. Do not apply if relative humidity exceeds 90%. If necessary, heat the metal prior to surface preparation using electric heater or heat lamp. Never use gas, oil or kerosene heaters as they will leave a greasy residue on metal surface. For best results keep all material in warm area overnight (75ºF+) for ease of mixing.

Curing schedule

16°C (60°F)25°C (77°F)32°C (90°F)
Tack Free4 hours2 hours1 hours
Light Load12 hours6 hours3 hours
Overcoat End16 hours10 hours5 hours
Full Load24 hours12 hours6 hours
Full Chemical48 hours24 hours12 hours

Clean Up
Tools must be immediately cleaned after usage by using industrial alkaline detergent.

Safety
Before using any products, review the appropriate Safety Data Sheet (SDS) or Safety Sheet for your area. Follow standard confined space entry and work procedures, if appropriate.

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