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+1 (561) 757-5620
DESCRIPTION AND RECOMMENDED USES: 100% solids, Dura-Coat Metal 400S is a solvent free, ceramic filled coating designed particularly as a protective coating for metals in highly aggressive environments especially high wear abrasion. Excellent in a wide array of caustics and acids. Dura-Coat Metal 400S can be easily applied by brush, roller and airless spray up to 40 mils without slump.
| Maximum Temperature (Dependent on service) | Wet Service | Dry Service | 90°C | 150°C | 194°F | 320°F |
|---|---|---|---|
| Chemical Resistance | Water | Alkalis | Inorganic Acids | Organic Acids | Organic Solvents | Excellent | Excellent | Good | Good | Good | |
| Solids by Volume | 100% | ||
| Mixed Density | 1.4 | ||
| Shore D Durometer Hardness | (ASTM D 2240) | 85 | |
| Pot life | 25MIN/KGat72oF | ||
| Vertical SAG Resistance at 21ºC (70ºF) and 1 mm (40mils) | No sag | ||
| Coverage for 7.5Kg kit | 115sf@20mils | 10.7m²@500micron | |
| Mix Ratio | 2:1 by weight | Base: Activator | |
| Color | Gray as standard. Blue and Red optional. Other colors contact the manufacture | ||
| Shelf life (unopened containers) | 3 years at 55-95ºF (13-35ºC) | ||
Surface Preparation: Proper surface preparation is critical to the long-term performance of this product. The exact requirements for surface preparation vary with the severity of the application, expected service life, and the initial substrate conditions. Minimum preparation is mechanical preparation St2/St3. Optimum preparation will provide a surface thoroughly cleaned of all contaminants and roughened to an angular profile between 75-125 μm (3-5 mil). This is normally achieved by initial cleaning and degreasing and then abrasive blasting to a cleanliness of Near White Metal (Sa.21/2), followed by removal of residual abrasive blast residues from the surface to be coated.
Mixing: Thoroughly mix Activator into Base with mixing stick or drill with low-speed mixing blade scraping sides and bottom of container or mixing board. Mix by weight 2-parts Base to 1-part Activator. Mix thoroughly to produce an even colored and streak-free material. THINNING: Never thin.
Application: Brush: medium to stiff bristle of sufficient quality that bristles do not pull out and stick in coating (epoxy glued bristles are best). Trim or tape to <1” nap.
Roller: use good quality 1/8” nap.
Airless Spray: 45:1 or larger with TIP 529-535, pressure 5,000psi +. Temperature 50°C (122°F).
Plural Component Airless: Gracco Xp70 or equivalent, heated to 43°C (109°F).
Robotic Application: Robotic coating application on internal girth welds using rotatory atomizer.
Application Temperature: Keep between 55 to 95ºF (17 to 35ºC). Substrate: keep between 45 to 105ºF (7 to 40ºC). the difference in temperature of the substrate and the material should never exceed 10oF, 5ºC. Substrate shall be a minimum of 5ºF (3ºC) above dew point. Do not apply if relative humidity exceeds 90%. If necessary, heat the metal prior to surface preparation using electric heater or heat lamp. Never use gas, oil or kerosene heaters as they will leave a greasy residue on metal surface. For best results keep all material in warm area overnight (75ºF+) for ease of mixing.
FDA Compliance: This product complies with FDA regulations, for direct food contact specifically FDA 21 CFR 175.300 and FDA 21 CFR 175.105.
| 16°C (60°F) | 25°C (77°F) | 32°C (90°F) | |
|---|---|---|---|
| Tack Free | 6 hours | 4 hours | 3 hours |
| Light Load | 12 hours | 8hours | 6 hours |
| Overcoat End | 16 hours | 10 hours | 8 hours |
| Full Load | 24 hours | 12 hours | 12 hours |
| Full Chemical | 48 hours | 24 hours | 18 hours |
Clean Up
Tools must be immediately cleaned after usage by using industrial alkaline detergent.
Safety
Before using any products, review the appropriate Safety Data Sheet (SDS) or Safety Sheet for your area. Follow standard confined space entry and work procedures, if appropriate.